Services

We specialise in aerodynamic and structural design of a wide range of aircraft, aircraft parts and installations, and certification thereof to the applicable airworthiness standards. We also undertake SACAA approval of modifications and damage repair schemes for general aviation aircraft.

Besides conventional aircraft metal technology, we have significant expertise in composite structure (glass- and carbon fibre) design and manufacture, and offer turn-key solutions to requirements such as aerial mapping and geophysical survey equipment installations on fixed wing aircraft and helicopters.

Design

In today’s fast-paced world, innovation is everything. New ideas, new products, and new ways of thinking are constantly needed to keep up with the ever-changing landscape of technology and business. With a focus on providing exceptional product development services, starting with design, Aerostruct Consulting is the go-to partner for customers looking to bring their ideas to life.

The team at Aerostruct Consulting understands the importance of getting a product right from the beginning, which is why we work tirelessly to ensure that every design we create is of the highest quality.

Aerostruct Consulting can support evaluation concepts, industrial design, structure, stress/mechanisms, process guides and risk assessments.

Aerostruct Consulting, develops and designs complex structural and Avionics complete turn-key modifications for basically any application.

The Design and Engineering Department develops various essential documents for certification of Structural, Avionics and cabin safety related modifications (as a basis for EASA, FAA, military, or alternative authorities’ approval), including:

The Design and Engineering Department develops various essential documents for certification of Structural, Avionics and cabin safety related modifications (as a basis for EASA, FAA, military, or alternative authorities' approval), including:

  • Aerodynamic design
  • Structural design
  • Systems design
  • New Aircraft Design & Development
    • Concept Development to Certification
    • Manufacturing Data Pack
  • Damage Repair Schemes
  • Special mission upgrades with special designed interface concepts
  • Camera mountings solutions
  • FLIR installations and interface solutions
  • Electro-Optical System installations and interface solutions
  • Geophysical System installations and interface solutions
  • Air medical equipment solutions installations
  • Fitting of alternate engines
  • Avionic upgrades

Prototype

In the world of product development, having a reliable team of experts to assist with prototyping is crucial. Aerostruct Consulting’s extensive knowledge and experience make us a great partner for bringing ideas to life. Our team provides input and guidance throughout the prototype process, from the art of the possible and initial research models to the final product render. And when it comes to troubleshooting existing designs, we can provide innovative solutions that go beyond what you might expect. Our talented group of professionals has the skills and creativity needed to help turn a vision into a reality. And with a commitment to staying up to date on cutting-edge technologies and techniques, we are always at the forefront of innovation.

Certification and STC Services

Aerostruct Consulting’s engineering team ensures that all aircraft products meet the rigorous standards of global civil aviation authorities. Aerostruct Consulting’s has a team of experts well-versed in international regulatory procedures and certifications, allowing us to provide our clients with peace of mind that their aircraft comply with all necessary safety standards. Whether modifying an aircraft for minor services or installing advanced systems, Aerostruct Consulting’s engineering team is committed to providing exceptional service at every step.

Test & Inspection

At Aerostruct Consulting, we take pride in providing our customers with top-quality test and inspection services. Thanks to our meticulous attention to detail, we can ensure that all our products and services meet the highest standards of excellence.

Aerostruct Consulting can provide the following Tests and Analysis:

  • Load and stress analysis (simulations)
  • Ground test planning and execution
    Static loading tests
  • Noise testing
  • Ground Vibration Testing & Flutter Analysis
  • Functional Testing & Acceptance Test Procedures
  • Flight test planning, execution, and data analysis

Services

Specialist fields

We have significant expertise in the following:

 

  • Aerodynamic design for superior performance
  • Power plant & systems design
  • Structural design, metal and composite materials
  • Load and stress analysis (simulations)
  • Ground test planning and execution
  • Static loading tests
  • Noise tests
  • Ground Vibration Testing & Flutter Analysis
  • Functional Testing & Acceptance Test Procedures
  • Flight test planning, execution, and data analysis

Services

Quality & Approvals

Aerostruct Consulting are continually and proactively working with quality assurance to ensure that all technical activity is performed in accordance with relevant specifications, documentation and regulations laid down by customers and relevant authorities.

Aerostruct Consulting currently holds the following approvals:

  • SACAA Design Organisation D672.
  • SACAA Manufacturing Organization (future project).
  • Namibia CAA Design Organization DO 006.

Let's Design and Build Something Together!

Address

520 Van Ryneveld Drive
Centurion, 0045
Republic of South Africa

Hours

Monday - Friday
8:00 AM - 5:00 PM

Sales

+27 64 679 6854